|Product Name:||Cement Rotary Kiln||Application:||Mineral Materials Such As Ceramsite Sand, Bauxite, Limestone, Cement|
|Capacity(t/d):||300-1800||Core Components:||PLC, Engine, Bearing, Gearbox, MOTOR, GEAR|
|Rated Voltage(V):||440||Maximum Feeding Size (mm):||50|
600 Tpd Gypsum Powder Production Line,
Cement Gypsum Powder Production Line,
600 Tpd Stainless Steel Kiln
Cement Rotary Kiln
rotary kiln description:
Zhongke brand rotary kiln is the main equipment for calcining cement clinker and it can be used widely for cement industry, metallurgy industry, chemical industry, etc. The rotary kiln is composed of the shell, the supporting device, the supporting device with thrust roller, the driving device, the movable kiln head, the sealing device at kiln tail, the combustion device, etc. It has the simple structure and reliable operation, at the same the production process of the rotary kiln can be controlled easily.
The rotary kiln refers to the rotation calcining kiln (known as rotary kiln), belonging to the building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. The Cement kiln is mainly used for calcining cement clinker, including dry and wet-producing cement kiln. The metallurgy chemical kiln is mainly used for lean iron ore magnetized roasting in steel plants of metallurgical industry; chromium and nickel iron ore oxidizing roasting; bauxite roasting in refractory plants and chamotte and aluminum hydroxide roasting in aluminium factory; chrome ore roasting in chemical plant. The lime kiln (i.e. active lime kiln) is used for roasting active lime and light burned dolomite for steel plants and ferroalloy works.
rotary kiln application:
The rotary kiln is mainly used for heating and calcining metallurgical, building materials, and ores etc mineral materials such as ceramsite sand, bauxite, limestone, cement, metal magnesium, alumina, hydroxide alumina, flyash , high aluminum refractory materials etc .
|Slope of the kiln shell (%)||3.5||3.5||3.5||4||4|
|Type of thrust roller||Mechanical||Mechanicalor Hydraulic||Hydraulic||Hydraulic||Hydraulic|
|Rotary speed of kiln||Main driving (r/min)||0.445-2.22||0.676-3.38||0.36-3.57||0.36-3.57||0.39-3.9|
|Auxiliary driving (r/min)||4.75||9.36||6.5||5.61||7.66|
|Total speed ratio||49-63||50||40||40||28|
In cement plant, to produce cement need seven steps.
1. Crushing and Preblending
In cement plant, most of the material need to be broken, such as limestone, clay, iron ore and coal, etc. Limestone is the largest amount of raw material in cement production, after mining the size of limestone is large, with high hardness, so the limestone crushing plays a more important role in cement plant.
2. raw material preparation
In cement plant, producing each 1 ton of Portland cement need grinding at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials, gypsum). Grinding operation consumes power about 60% of total power in cement plants, raw material grinding takes more than 30%, while coal mill used in cement palnt consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.
3. raw materials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand
4. preheating and precalcing
Preheater and calciner is key equipment for precalcing production technique.
5. burning cement clinker in a rotary kiln.
The calcination of Rotary Kiln is a key step of cement production , it makes directly influence on the quality of cement clinker.
6. cement grinding
Cement grinding is used for grinding cement clinker (and gelling agent, performance tuning materials, etc.) to the appropriate size (in fineness, specific surface area, said), optimizing cement grain grading, increasing the hydration area, accelerating the hydration rate to meet the requirements of cement paste setting, hardening.
7. cement packing
Cement Plant equipments
In the cement manufacturing plant, not only the crushing machinery, but also the grinding machine is used as cement producing equipment.
Cement Rotary Kiln
We can supply Zhongke brand cement machine (titanium90 pigment kiln, sintering furnace, industrial furnace, kiln, acid pellet) made by Hena Zhongke Engineering & Technology Co., Ltd. whose specifications are Φ3.2×52m,Φ3.5×54m,Φ4.0×60m,Φ4.3×64m,Φ4.8×74m and Φ5.0×78m and used for 8000t/d, 5000t/d and 2500t/d new dry basis complete rotary kiln equipments.
Henan Zhongke Engineering & Technology Co., Ltd. is specialized in large and medium-sized series of mining machinery, metallurgical machinery, building materials equipments, cement equipment and rotary kiln. R&D, production and marketing into a joint-stock enterprise, our company is headquartered in Zhengzhou Country’s High-tech Industrial Development Zone, which consists of three branches, a research and development department.
Since the establishment of our company, always adopt advanced modern management system, and focused on innovation, has brought together a number of scientific and technological elite, our company develop very fast we have over 500 employees, 29 senior engineers and more than 100 middling technicians. We have a good long-term cooperation with domestic scientific research units, have introduced advanced technology and testing system at home and abroad.
Our company pays more attention to basic managements, we constantly improve and perfect the quality management system to ensure to provide high-quality products, work site achieve fixation management, logistic achieve ABC management; our office achieve computer automatization; production technology adopt computer management; product development process design using CAD,CAPP, PROE technology. We have completed ISO9001-2000 quality certification.
Our company constantly insist on the development of new products and development investment funds for technological renovation to meet with different requirements from different countries. Our products are very popular in Africa, South America and Southeast Asia.
Contact Person: laura